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Novus Steels and Infrastructure to set up integrated steel plant at Wadaparthi in Bhongir


Novus Steels and Infrastructure to set up integrated steel plant at Wadaparthi in Bhongir in Nalagonda district of Andhra Pradesh.  The proposed rated capacity of the plant is Integrated Steel Plant [Pig Iron (500 TPD), Sponge Iron (600 TPD), M.S. Bars / Structures (1,200 TPD), Ingots Billets (1,200 TPD)] alongwith Captive Power Plant (50 MW). Total land acquired is 80 acres. The total project cost is estimated at Rs. 7000 million. Following will be installed and manufactured:

S.N.

Facility

Capacity

Products

Production

1

Blast Furnace

2x128 m3

Pig Iron/Molten metal

500 TPD 

2

Sponge Iron

6x100 TPD

Sponge Iron

600 TPD 

3

Re-rolling Mill

4x300 TPD

M.S. Bars

1,200 TPD 

4

Induction Furnace

10 TPH x 6 with

12 crucibles

(1 as standby)

Ingot / Billets

1,200 TPD 

5

Captive Power Plant

 

AFBC  

WHRB

Power

50 MW

9 MW

41 MW

 

Hot metal will be produced in blast furnace.  Iron ore / lumps will be reduced in DRI kiln to produce sponge iron.  In re-rolling mill, raw material will be fed to pre-heating furnace at 1150-11800C to get M.S. Bars / structures.  Sponge iron / scrap, fluxes and ferro alloys will be melted in induction furnace at 16500C to get the molten metal, refined in ladle refining furnace (LRF) and transported to continuous casting machine (CCM) to cast molten metal into ingots / billets.

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